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Tradition meets innovation: Successful modernization of a cold pilger mill

Construction site at Mannesmann Stainless Tube Germany in Remscheid, Germany
From left to right: Sebastian Schulz (SMS group GmbH), H-J. Wessing (Mannesmann Stainless Tube Germany), Thomas Mainka (SMS group GmbH)

Remscheid, 30. avr. 2024

In December 2023, SMS group successfully completed the modernization with a focus on electrics of a cold pilger mill from 1991 at a Mannesmann Stainless Tube Germany plant in Germany in a planned 15-week construction period. This success story shows how continuous development and the courage to change can ensure long-term success.

In the dynamic world of industry, the modernization of production facilities is a decisive step towards increasing competitiveness and efficiency. One notable example of such a successful modernization is the cold pilger mill in Remscheid, Germany, which has undergone a remarkable transformation for Mannesmann Stainless Tube Germany. The on-site modernization project started last September and was successfully completed within the scheduled 15 weeks.

The Technical Service department of SMS group has been in contact with the customer for many years. Due to a regular exchange and out of concern that the corresponding electrical spare parts would no longer be available in the future, the customer decided to realize a modernization with SMS. This can ensure that spare parts will be available in the future and at the same time the customer increases their production reliability. SMS demonstrated a remarkable ability to adapt and collaborate to ensure that the required materials were delivered on time.

The key to the success of this ambitious project was the detailed organization beforehand, which ensured that every step was carried out accurately and efficiently. Another crucial component for the flawless outcome of the modernization project was the introduction of new technology and software solutions. The technical modernization of control technologies, among other things, not only improves the efficiency of the system but also subsequently guarantees product quality.

Despite unforeseen challenges, including delivery bottlenecks from some suppliers, the cold pilger mill modernization project in Germany was completed on schedule thanks to the partnership-based cooperation between customer and SMS.