Improved throughput and product quality

CasterXpert enables operators and maintenance engineers to manage the growing amount of data and alerts within a steel plant effectively. The platform provides an overall asset health status of the plant and assists in various areas of operating the continuous casting machines. Furthermore, it allows users to steadily contribute their know-how while the solution itself is based on a modular concept with functionalities that can also be continuously updated and extended.

CasterXpert is able to avoid unplanned downtime on parts named being specific to your plant in cases where observability of the root causes can be provided. It enables users to move from reactive to proactive maintenance which saves both – time and money.

Customer challenges addressed

  • Goal the critical issues that effect the business targets in the plant equipment
  • Sudden failure of a crucial functional unit/equipment
  • Failed to schedule maintenance activity at the right time
  • Lack of the tools to track the life time of an equipment
  • Unable to identify the process anomalies automatically at the very early stage
  • No automatic evaluation of process models performance with the ground truth

Key features

  • Asset analytics at all points in time and in position in the plant
  • Asset condition monitoring and optimization
  • Data driven decision making, machine learning analytics, such as deep learning
  • Long life time of the equipment
  • Optimal wear calculation and distribution

Highlights

  • Tailored alarm generation

    CasterXpert provides a flexible and modular platform that generates alarms based on rules tailored to your specific requirements.

  • Monitor the right asset property to plan maintenance

    CasterXpert is capable to monitor essential values and thus enhances the efficiency of your maintenance tasks.

  • Sensor driven path into prescriptive maintenance

    CasterXpert offers smart sensor solutions that empower predictive maintenance and pave the way for a prescriptive maintenance approach.

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